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University of Ulster Test Report
University of Ulster Test Report
Foreword
Solar water heating is a simple and reliable technology that should be part of every home's heating system.
Containing the capital cost of a domestic solar installation is the most obvious first step towards achieving financial payback in its life time.
Retrofitting to the existing hot water cylinder probably offers the greatest opportunity for reducing costs.
As with any system, the installer has a duty to communicate to the customer the likely performance.
The University of Ulster have conducted a series of stringent tests comparing the performance of the SolaPlug with the bottom coil of a solar cylinder.
They used a 30 tube Thermomax collector to heat a 200litre solar cylinder through the SolaPlug & bottom coil in turn.
Although 20 tubes would have presented a more favourable result, we felt that it was important to use 30 tubes ( which is roughly equivalent to 2 flat plates ) as it is a more common system size.
Summary
With 30 tubes & full strength sunlight, the SolaPlug was 4.3% less effective at transferring heat to the cylinder than the solar coil.
With reduced ( more typical ) radiation levels the results were even closer.
The results confirm that for up to 30 tubes or 2 flat plates the SolaPlug provides a well engineered and effective solution for retrofitting solar.
Overall performance depends also on user behaviour, & boiler heating timing.

The experimental characterisation of the ‘SolaPlug’, a novel heat exchanger for solar hot water application has been investigated under controlled simulated conditions.
 
The performance of the ‘SolaPlug’ system has been compared with a traditional twin coil cylinder.
The tests were conducted over four different test conditions including
(a) 6 hour constant 860Wm-2 with a 30 tube collector;
(b) 6 hour constant 459Wm-2 with a 30 tube collector;
(c) 6 hour constant 850Wm-2 with a 20 tube collector and
(d) standard draw-off condition.
The test was designed to compare performance under typical but stiff conditions such as 30 tube as well as 20 tube collector, at high solar input condition and the cylinder solar coil area of 1.64m².
Following the experimental investigation, a number of important conclusions can be made with regards to the performance and application of the ‘SolaPlug’ system.
Under low solar input conditions, the performance of the ‘SolaPlug’ system is marginally better than the ‘Coil’ system whereas the overall system efficiency of the ‘SolaPlug’ system is slightly lower than the ‘Coil’ system while operating under high solar input conditions. This is due to the reduced performance of the collector at higher collector inlet temperatures exhibited by the ‘SolaPlug’ system.
When tests were conducted using a 20 tube collector at a constant 850 Wm-2, the ‘SolaPlug’ system shows marginally better performance than the ‘Coil’ system indicating the importance of collector/heat store sizing. .
The ‘SolaPlug’ system heats the upper volume of the store at a higher rate than the ‘Coil’ system.
The average temperature in the upper half of a cylinder for the ‘SolaPlug’ system is approximately 9 to 12% higher depending on the test conditions.
In terms of overall average storage temperature, both systems perform in a similar fashion with only a 1-2?C difference in temperature.
Under a typical domestic hot water demand, the ‘SolaPlug’ system delivers water at higher temperatures than the ‘Coil’ system, supplying a superior solar saving fraction (SSF).
The heat exchanger rating of the ‘SolaPlug’ unit was 223 W/K.
The full report can be read or downloaded via the link below
PDF Version Of Page / Associated Files
Revision:12 02 2012
 
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